Linen vs Cotton: A Must-Read Guide for New Clothing Startups

Picking your fabric is key when you start a clothing line. It changes how clothes look and feel. Linen and cotton are both used a lot. Linen is strong and lets air flow. Cotton feels soft and can be used for many things. So, knowing which to use can really help your new business.

Linen vs Cotton

Takeaway: Linen vs Cotton, Which Fabric Should You Choose?

FeatureCotton Linen
SoftnessSofter from the startBecomes softer over time
DurabilityWears out fasterLasts longer
BreathabilityGood, but retains moistureExcellent, dries quickly
Wrinkle ResistanceLess prone to wrinklesWrinkles easily
Eco-FriendlinessRequires more water & chemicalsMore sustainable
CostMore affordableMore expensive
  • If your clothing brand is focused on affordability, casual wear, and ease of maintenance, cotton is the best option.
  • If you’re targeting premium, luxury, or eco-conscious markets, linen is the way to go.

What is Cotton Fabric?

100% Cotton T-shirt Fabric
100% Cotton Fabric

Cotton is one of the most widely used fabrics in the clothing industry due to its softness, breathability, and versatility. It is a natural fiber derived from the cotton plant, specifically from the fluffy seed fibers that are spun into yarn and woven into fabric.

Key Characteristics of Cotton

  • Soft and Comfortable – Cotton has a naturally soft feel, making it ideal for garments that require comfort, such as t-shirts, hoodies, and underwear.
  • Highly Breathable – It allows air to circulate, keeping the body cool and comfortable, making it great for warm climates.
  • Moisture Absorption – Cotton absorbs sweat well but retains moisture, which can make it feel damp in humid conditions.
  • Durability – While cotton is strong, it tends to wear out faster than linen, especially with frequent washing.
  • Easy to Dye and Print – Cotton takes dyes well, allowing for a wide range of vibrant colors and custom prints.
  • Affordable and Widely Available – Cotton is more budget-friendly than linen, making it a popular choice for clothing startups looking to balance cost and quality.

Common Uses of Cotton in Apparel

Casual T-shirt
Cotton T-shirt

Cotton is a staple fabric in the fashion industry and is commonly used for:
T-shirts – Soft, breathable, and perfect for casual wear.
Hoodies & Sweatshirts – Cotton blends provide warmth and comfort.
Dresses & Blouses – Lighter cotton fabrics work well for summer fashion.
Pants & Jeans – Cotton twill and denim are durable and stylish.
Children’s Clothing – Gentle on sensitive skin, making it ideal for kidswear.

Many wholesale clothing brands and startups prefer cotton due to its affordability and ease of production. However, when choosing cotton for your collection, it’s important to consider factors like shrinkage, wrinkling, and environmental impact, as cotton farming requires significant water and pesticide use.

What is Linen Fabric?

Belgian Linen Fabrics
Linen Fabrics

Linen is a natural fabric made from the fibers of the flax plant. Known for its durability, breathability, and luxurious texture, linen has been used in clothing for centuries and is often associated with high-end, eco-friendly, and summer fashion. Unlike cotton, linen fibers are thicker, making the fabric stronger and more structured but also prone to wrinkles.

Key Characteristics of Linen

  • Exceptional Durability – Linen is much stronger than cotton and gets softer over time without losing its strength.
  • Highly Breathable & Moisture-Wicking – It absorbs sweat quickly and dries faster than cotton, keeping the wearer cool in hot weather.
  • Sustainable & Eco-Friendly – Flax plants require less water and fewer pesticides than cotton, making linen a more sustainable fabric choice.
  • Distinct Texture & Wrinkles – Linen has a slightly rougher feel initially, but it becomes softer with every wash. Its natural wrinkles give it a casual, relaxed, and sophisticated look.
  • Temperature Regulating – Linen adapts to body temperature, keeping you cool in summer and warm in cooler months.
  • Higher Cost – Linen is generally more expensive than cotton due to its labor-intensive production process and longer fiber extraction time.

Common Uses of Linen in Apparel

Linen Shirt
Linen Shirt

Linen is widely used in fashion, especially for high-end and eco-conscious brands. It’s ideal for:
Summer Shirts & Blouses – Lightweight, breathable, and stylish.
Dresses & Skirts – Offers a natural, flowy drape perfect for summer fashion.
Suits & Blazers – Linen suits are popular for warm-weather formal wear.
Casual & Resort Wear – Its breathable nature makes it a top choice for beachwear and holiday outfits.
Luxury Homewear & Loungewear – High-end brands use linen for comfortable, breathable loungewear.

While linen is a premium fabric, its luxurious feel, sustainability, and durability make it a great investment for fashion brands focusing on quality over quantity. However, startups should be mindful that linen wrinkles easily and requires careful handling during manufacturing and storage. Learn more about linen fabrics in our other post!

Linen vs Cotton: Key Differences

Linen vs Cotton 2

Now that we understand the basics of linen and cotton, let’s compare them side by side to see which fabric is better suited for your clothing brand. Here’s how they differ in key aspects:

1. Texture & Feel

  • Cotton: Soft, smooth, and comfortable from the first wear.
  • Linen: Slightly rougher initially but softens over time. It has a more textured, rustic feel.

Best for: If you want a cozy, everyday feel, go with cotton. If you prefer a luxurious, sophisticated look, linen is the better choice.

2. Durability & Longevity

  • Cotton: Strong but wears out faster with frequent washing, especially if it’s low-quality.
  • Linen: More durable and gets softer over time, making it a long-term investment fabric.

Best for: If your brand values long-lasting, premium-quality clothing, linen is ideal. For affordable, fast-moving items, cotton is a more practical choice.

3. Moisture Absorption & Breathability

  • Cotton: Absorbs sweat but tends to retain moisture, which can make it feel damp in humid weather.
  • Linen: Absorbs sweat but dries quickly, making it perfect for warm climates.

Best for: Linen is superior for hot and humid conditions, while cotton works well in mild to warm climates.

4. Wrinkles & Maintenance

  • Cotton: Wrinkles but is easier to iron and can be blended with synthetics for a wrinkle-resistant effect.
  • Linen: Wrinkles easily, giving it a more relaxed, natural aesthetic. Some customers love this, while others may find it a drawback.

Best for: If your brand targets luxury or eco-conscious markets, linen’s natural wrinkles add character. If you need a low-maintenance fabric, cotton is a safer bet.

5. Sustainability & Environmental Impact

  • Cotton: Requires a lot of water and pesticides, making it less eco-friendly unless you opt for organic cotton.
  • Linen: More sustainable, as flax requires less water, fewer chemicals, and the entire plant is used in production.

Best for: If your brand emphasizes sustainability, linen is the greener choice. However, organic cotton is also an option.

6. Cost & Pricing

  • Cotton: More affordable and widely available, with basic yarn-dyed cotton priced as low as $0.75/meter for bulk orders.
  • Linen: Higher price due to labor-intensive processing and niche demand. Pure linen averages $5.80/meter, while blends start at $3.15/meter.

Best for: Startups with budget constraints might prefer cotton, while premium brands can justify the higher cost of linen.

Which Fabric is Better for Your Clothing Brand?

Choosing between linen and cotton depends on your brand positioning, target market, and product offerings. Each fabric has its strengths, and the right choice can enhance your brand’s reputation and customer satisfaction. Let’s explore which fabric works best for different types of clothing brands.

1. Best Fabric for Casual & Everyday Wear

If your brand focuses on casual wear, streetwear, or athleisure, cotton is the clear winner. It is:
✔️ Soft and comfortable for daily wear
✔️ Affordable, making it ideal for large-scale production
✔️ Versatile, used in t-shirts, hoodies, sweatshirts, and everyday dresses

Best for: T-shirt brands, hoodie collections, casual fashion startups

2. Best Fabric for High-End & Luxury Brands

Linen Shirt
Source: H&M

Linen is the preferred choice for premium, high-end fashion because of its luxurious feel and durability. If you want your brand to stand out with a sophisticated, eco-friendly image, linen is the way to go.
✔️ Naturally elegant with a unique texture
✔️ Long-lasting, making it perfect for premium clothing
✔️ Eco-conscious, appealing to sustainability-focused customers

Best for: Luxury linen shirts, resort wear, designer summer dresses

3. Best Fabric for Warm Climates & Summer Collections

Since linen is more breathable and moisture-wicking than cotton, it’s the better option for brands selling clothing in hot and humid climates. If you’re designing a summer collection, linen will keep customers comfortable and stylish.
✔️ Dries faster, reducing sweat stains
✔️ Lightweight and breathable, perfect for summer outfits
✔️ Stylish wrinkles, adding a relaxed, effortless charm

Best for: Linen blouses, breezy summer dresses, lightweight pants

4. Best Fabric for Sustainable & Eco-Friendly Brands

If your brand prioritizes sustainability, linen is the better choice because it has:
✔️ A lower environmental impact than conventional cotton
✔️ Minimal water and pesticide use in farming
✔️ Biodegradable and long-lasting properties

However, if linen is too expensive for your budget, organic cotton is a great alternative, offering sustainability without the high cost.

Best for: Sustainable fashion startups, organic linen/cotton collections

5. Best Fabric for Budget-Conscious Startups

Linen Blend Cotton Trousers
Linen Blend Cotton Trousers

New clothing brands often need to balance quality and cost, and cotton is the more affordable option. It is widely available, making it easier to manufacture in bulk at competitive prices.
✔️ Lower material and production costs
✔️ Easier to source in different qualities and weights
✔️ More versatile, suitable for various clothing categories

Best for: Startups launching their first collection, mass-market clothing

Final Verdict: Cotton or Linen?

When launching a new clothing startup, selecting the right fabric is crucial for your brand’s success. Both cotton and linen have unique benefits, and your choice should align with your brand identity, target customers, and budget.

When to Choose Cotton

If your brand focuses on casual, everyday wear like t-shirts, hoodies, and sweatshirts.
If affordability is a priority and you want to keep production costs lower.
If you want a versatile, easy-to-maintain fabric that appeals to a wide customer base.
If you’re launching large-scale production and need easy access to materials.

Cotton is a cost-effective, soft, and widely used fabric, making it an excellent choice for startups entering the fashion market with high-demand items like printed t-shirts, athleisure, and comfortable casualwear.

When to Choose Linen

If your brand targets high-end, luxury, or eco-conscious customers.
If you’re launching a summer or resort wear collection that requires lightweight, breathable fabrics.
If sustainability is a key selling point and you want an environmentally friendly fabric.
If durability and longevity are important for your brand’s reputation.

Linen is the superior choice for premium and sustainable fashion brands, especially those looking to offer sophisticated, long-lasting, and breathable clothing.

Blending Both Fabrics: The Best of Both Worlds

Linen Blend Cotton Fabric
Linen Blend Cotton Fabric

If your startup wants the softness of cotton with the durability of linen, you can also explore cotton-linen blends. These blends combine the best properties of both fabrics while reducing some of their drawbacks—such as linen’s wrinkles or cotton’s moisture retention.

How Valtin Apparel Can Help You Source the Best Fabric

At Valtin Apparel, we specialize in customized clothing manufacturing with a focus on high-quality fabric selection. Whether you’re looking for:
100% Cotton for soft, breathable apparel
Premium Linen for a sophisticated, eco-friendly collection
Cotton-Linen Blends for balanced quality and cost
Custom fabric sourcing to match your unique brand vision

We have direct access to China’s largest fabric market, allowing us to source the best materials at competitive prices. Our team ensures strict quality control, efficient communication, and on-time delivery, helping you avoid common sourcing issues like delayed shipments and inconsistent fabric quality.

FAQs: Linen vs Cotton for Clothing Startups

1. Which is more durable, linen or cotton?

Linen is more durable and lasts longer than cotton due to its stronger fibers.

2. Is linen more breathable than cotton?

Yes, linen is more breathable and dries faster, making it ideal for warm climates.

3. Which fabric is more affordable?

Cotton is cheaper and more widely available, while linen is more expensive due to its production process.

4. Does linen wrinkle more than cotton?

Yes, linen wrinkles easily, but this is often considered part of its natural charm.

5. Which fabric is better for eco-friendly brands?

Linen is more sustainable because flax requires less water and fewer chemicals than cotton.

6. Can I blend linen and cotton in my clothing line?

Yes! Cotton-linen blends offer a balance of softness, durability, and breathability.

7. Which fabric is better for t-shirts and hoodies?

Cotton is best for t-shirts and hoodies due to its softness and affordability.

8. Which fabric is better for summer collections?

Linen is superior for hot weather because it wicks moisture and keeps the wearer cool.

9. Is cotton or linen easier to maintain?

Cotton is easier to maintain, while linen requires more careful handling (gentle wash, no high heat drying).

10. Can Valtin Apparel help source both fabrics?

Yes! We source high-quality cotton, linen, and blends for customized clothing manufacturing.

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Raymond Lau

Hey, I’m Raymond Lau, the senior account manager of Valtin Apparel.
In the past 12 years, we have helped 20 countries and 100+ Clients to bring their designs ideas to life by managing their sup.

Valtin Account Manager Raymond

Raymond Lau - Garments Specialists

Hey, I’m the author of this post, In the past 11 years, we have helped 35 countries and 150+ Clients like startups, designers, buyers and brand owner to bring their ideas to life. If you have any problems with it, call us for a free, no-obligation quote or discuss your solution.

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